Da-Lite Gives Tour To Showcase Its Initiatives

July 28, 2016 at 4:25 p.m.

By Daniel [email protected]

Members of the Northeast Indiana Advanced Manufacturing Lean Network met at Da-Lite in Warsaw Jan. 20 to tour the plant and view first-hand advancements the company has made in its ongoing quest to become leaner in its manufacturing processes and more responsible to the environment through its green initiatives.
The tour began in the company conference room with a presentation by Derek Sparks, director of lean manufacturing.
Sparks talked about the history of Da-Lite and about the changes that have taken place over the years.
A sign on the wall states the Da-Lite commitment to maintain its position as a world-class producer of projection screens. The motto “Think Big” is reflected throughout the plant and captured in the day-to-day operations using the principles of lean manufacturing to target wasteful practices and find ways to eliminate them through sustainable process improvements.
In May 2010, Da-Lite achieved zero-landfill status in its Warsaw manufacturing facility.
Recycling tubs are highly visible throughout the plant.
Besides landfill diversion, Da-Lite is ISO 14001:2004 certified.
Da-Lite is a member of the Indiana Environmental Stewardship Program and the United States Green Building Council.
Greenguard® certified fabrics are standard on Da-Lite projection screens and many of their sales consultants are Leed® AP accredited.
An on-site recycling center for household waste takes Da-Lite’s commitment to landfill diversion one step further by encouraging employees to bring recyclables to work for disposal.
A tour of the plant allowed visitors to view the large productions screens that are displayed prominently throughout the plant.
Da-Lite employs a Kanban scheduling system to drive each department’s daily production.
Employees are able to view where they are in that day’s production by looking at their department’s board.
Da-Lite also employs the use of “dashboards” to monitor daily operations and post production-related reports to raise production associates’ awareness of their department’s performance.[[In-content Ad]]Founded in 1909, Da-Lite Screen Co. is the leading producer of high-quality commercial and residential projection screens worldwide. With headquarters in Warsaw and additional operations in the U.S. and Europe, Da-Lite manufactures projection screens and accessories to Fortune 500 companies, entertainment and major broadcast networks, education systems and governments around the globe.
The tour was sponsored by the Northeast Indiana Advanced Manufacturing Lean Network whose purpose is to bring together manufacturing leaders to discuss the newest trends in advanced manufacturing, especially within lean, and share lessons learned for the purpose of advancing the competitiveness of their companies and the region.
Participation is the only cost for membership, and currently more than 330 members representing more than 125 companies participate in chapters and activities in Fort Wayne and Warsaw.
The Network is sponsored by the IPFW Division of Continuing Studies and the Purdue Technical Assistance Program.

Members of the Northeast Indiana Advanced Manufacturing Lean Network met at Da-Lite in Warsaw Jan. 20 to tour the plant and view first-hand advancements the company has made in its ongoing quest to become leaner in its manufacturing processes and more responsible to the environment through its green initiatives.
The tour began in the company conference room with a presentation by Derek Sparks, director of lean manufacturing.
Sparks talked about the history of Da-Lite and about the changes that have taken place over the years.
A sign on the wall states the Da-Lite commitment to maintain its position as a world-class producer of projection screens. The motto “Think Big” is reflected throughout the plant and captured in the day-to-day operations using the principles of lean manufacturing to target wasteful practices and find ways to eliminate them through sustainable process improvements.
In May 2010, Da-Lite achieved zero-landfill status in its Warsaw manufacturing facility.
Recycling tubs are highly visible throughout the plant.
Besides landfill diversion, Da-Lite is ISO 14001:2004 certified.
Da-Lite is a member of the Indiana Environmental Stewardship Program and the United States Green Building Council.
Greenguard® certified fabrics are standard on Da-Lite projection screens and many of their sales consultants are Leed® AP accredited.
An on-site recycling center for household waste takes Da-Lite’s commitment to landfill diversion one step further by encouraging employees to bring recyclables to work for disposal.
A tour of the plant allowed visitors to view the large productions screens that are displayed prominently throughout the plant.
Da-Lite employs a Kanban scheduling system to drive each department’s daily production.
Employees are able to view where they are in that day’s production by looking at their department’s board.
Da-Lite also employs the use of “dashboards” to monitor daily operations and post production-related reports to raise production associates’ awareness of their department’s performance.[[In-content Ad]]Founded in 1909, Da-Lite Screen Co. is the leading producer of high-quality commercial and residential projection screens worldwide. With headquarters in Warsaw and additional operations in the U.S. and Europe, Da-Lite manufactures projection screens and accessories to Fortune 500 companies, entertainment and major broadcast networks, education systems and governments around the globe.
The tour was sponsored by the Northeast Indiana Advanced Manufacturing Lean Network whose purpose is to bring together manufacturing leaders to discuss the newest trends in advanced manufacturing, especially within lean, and share lessons learned for the purpose of advancing the competitiveness of their companies and the region.
Participation is the only cost for membership, and currently more than 330 members representing more than 125 companies participate in chapters and activities in Fort Wayne and Warsaw.
The Network is sponsored by the IPFW Division of Continuing Studies and the Purdue Technical Assistance Program.
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